Customization automatic vertical 300 Ton/Month aluminum anodizing production line

Customization 300T automatic Anodizing Production Line

一.Production Description

1.Variations in the thickness of the anodized layer can affect corrosion resistance and appearance.

2.Aluminum anodizing is an electrochemical process that converts the surface of aluminum into a decorative, durable, and corrosion-resistant anodic oxide finish

3.The process involves immersing the aluminum part in an electrolytic solution, typically containing sulfuric or chromic acid, and passing an electric current through it

二. Design Condition

三.Process Tank

四. Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 3 jig(rack)/tank x 5tanks = 15jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 30min
   (4) Unprocess time: 10min
   (5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:​

( 2rack x 5 tank x 60min/h) ÷40min x600 hour =9000jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 9000jig(rack)x 50m² /jig =450000m²

2. Anodizing treatment weight:
Monthly output : 450000m²÷350m²/T*0.3=385T≧300T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =5unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =2 unit

六. Process Chat

catalogue uploading:http://www.mei-alu.com

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MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production line, products have special high-power silicon control rectifier, high-power high-frequency switching power equipment, electrophoresis workshop pure water equipment(RO machines), refining equipment, electrophoretic paint recovery equipment, electrophoresis curing furnace,loading and unloading machines,1T+1T professional anodizing cranes, anodizing tank temperature control system and production line automatic control system, etc.

In our perpetual effort and support of our partners in the industry,MEI-AL Technology  has obtained outstanding achievements and is still maintaining a rapid development speed.With the operation spirit of “Professional, Concebtration, Integrity, Co-win”, MEI-AL Technology will provide with you excellent products and perfect services, in the rooted concept of Growind Up with You !

catalogue uploading:

PDF Gallery_20240719_102320.pdf01_0.pdf04.pdf07.pdf10_0.pdf12.pdf15_0.pdf18.pdf