Sign In | Join Free | My himfr.com
Home > Anodizing Production Line >

Neutralizing Tank For Anodizing Production Line With 8-12 Micro M Film Thickness

Guangdong MEI-AL Technology Co., Ltd.
Trust Seal
Verified Supplier
Credit Check
Supplier Assessment
Contact Now
    Buy cheap Neutralizing Tank For Anodizing Production Line With 8-12 Micro M Film Thickness from wholesalers
     
    Buy cheap Neutralizing Tank For Anodizing Production Line With 8-12 Micro M Film Thickness from wholesalers
    • Buy cheap Neutralizing Tank For Anodizing Production Line With 8-12 Micro M Film Thickness from wholesalers

    Neutralizing Tank For Anodizing Production Line With 8-12 Micro M Film Thickness

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-1500T
    Price : RMB12,000,000-16,000,000/set
    Payment Terms : T/T
    Supply Ability : 1set/6 months
    Delivery Time : 180-200days
    • Product Details
    • Company Profile

    Neutralizing Tank For Anodizing Production Line With 8-12 Micro M Film Thickness

    Neutralizing Tank for Anodizing Production Line with 8-12 micro m Film Thickness


    一. Product Description

    1.Anodizing is a relatively inexpensive surface treatment compared to other metal finishing processes, making it a practical choice for a wide range of industries and applications.

    2.Anodizing allows for a wide range of color options and finishes, from matte to glossy, enabling designers to tailor the aesthetic for various consumer and industrial products.

    3. The anodized layer is much harder and more scratch-resistant than regular aluminum, improving the lifespan and performance of components in high-wear applications like automotive parts, cookware, and outdoor gear.

    二. Design Condition

    1. Alloy : Aluminium 6061 to 6063 or others
    2. Anodizing film thinkness:10~ 12µm micron
    3. Average coverage area: 350m²/T (ton)
    4. Max aluminium profile length:6500mm
    5. Extrusion ratio : 2.5kg/m²
    6. Working hour/m: 300d/m x 20h/d = 600h/m
    7. Racking system: Three fixtures /rack
    8. Racking operation : Manual
    9. Equipment Usage Rate: 0.9
    10. Power supply : AC 3phase 380v 50hz
    11. Control Power : AC220V 50Hz
    12. Water supply : 2kg/cm²·G
    13. Hot steam : 6kg/cm²·G
    14. Compressor air : 6kg/cm²·G

    三. Process Tank

    1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
    2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
    3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
    4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 5 Tanks
    5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 3 Tanks
    6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

    四.Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 3 jig(rack)/tank x 5tanks = 15jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 30min
      (4) Unprocess time: 10min
      (5) Total time 30+10=40min

    (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6. Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity: 6jig(rack)/tank x 1 tank
    3) Process time 10-15min


    五. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 40min ,where total jig(rack)/year:

    ( 3 rack x 5 tank x 60min/h) ÷40min x600 hour =13500jig(rack)

    2) Design 50m²/jig(rack) . Where every tank is 100m²
    3)
    Area treatment/year : 13500jig(rack)x 50m² /jig =675000m²


    2. Anodizing treatment weight:
    Monthly output : 675000m²÷350m²/T*0.9=1735T≧1500T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =3unit
    2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

    Colour Rectifier : 8000A =3 unit


    六. Process Chat

    Discription for Un

    1DeDegreasing
    2RsRinsing
    3HW RsHot Water Rinsing
    4AEAlkaline Etching
    5NeNeutralization
    6AnAnodizing
    7ClColoring
    8SlSealing
    9MUMaterial Unloading
    10PcPacking


    Quality Neutralizing Tank For Anodizing Production Line With 8-12 Micro M Film Thickness for sale
    Inquiry Cart 0
    Send your message to this supplier
     
    *From:
    *To: Guangdong MEI-AL Technology Co., Ltd.
    *Subject:
    *Message:
    Characters Remaining: (0/3000)