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Manunal Oxidation Production Line With A Monthly Supply Capacity Of 900 Tons

Guangdong MEI-AL Technology Co., Ltd.
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    Buy cheap Manunal Oxidation Production Line With A Monthly Supply Capacity Of 900 Tons from wholesalers
     
    Buy cheap Manunal Oxidation Production Line With A Monthly Supply Capacity Of 900 Tons from wholesalers
    • Buy cheap Manunal Oxidation Production Line With A Monthly Supply Capacity Of 900 Tons from wholesalers

    Manunal Oxidation Production Line With A Monthly Supply Capacity Of 900 Tons

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-900T
    Price : RMB9,000,000-12,000,000/set
    Payment Terms : T/T
    Supply Ability : 1set/6 months
    Delivery Time : 180-200days
    • Product Details
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    Manunal Oxidation Production Line With A Monthly Supply Capacity Of 900 Tons

    Manunal Oxidation production line with a monthly supply capacity of 900 tons

    一.Product Description

    1. Oxidating production lines are dedicated to enhancing energy efficiency through the implementation of various energy-saving measures, such as the integration of heat recovery systems, optimization of process parameters, and utilization of cutting-edge energy-efficient equipment.

    2. In addition to their focus on energy efficiency, oxidating production lines have established comprehensive waste management strategies to effectively handle the byproducts and waste generated during the anodizing process.

    3. Furthermore, oxidating production lines may incorporate advanced automation and robotics technologies in order to elevate both process efficiency and consistency to new heights.

    二. Design Condition

    1AlloyAluminium 6061 to 6063 or others
    2Anodizing film thinkness10~ 12µm m
    3Average coverage area350m²/T (ton)
    4Max aluminium profile length6500mm
    5Extrusion ratio2.5kg/m²
    6Working hour/m300d/m x 20h/d = 600h/m
    7Racking systemTwo fixtures /rack
    8Racking operationManual
    9Equipment Usage Rate0.9
    10Power supplyAC 3phase 380v 50hz
    11Control PowerAC220V 50Hz
    12Water supply2kg/cm²·G
    13Hot steam6kg/cm²·G
    14Compressor air6kg/cm²·G

    三.Process Tank

    1Degreasing 【Free sulfuric acid 180±30 g/l】1 Tank
    2Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】2 Tanks
    3NeutralizationFree sulfuric acid180±20g/l】1 Tank
    4Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】4 Tanks
    5Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】2 Tanks
    6Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】3 Tank

    四.Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 2 jig(rack)/tank x 4tanks = 8jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 30min
      (4) Unprocess time: 10min
      (5) Total time 30+10=40min

    (6) Average anodizing layer : 0.3*1.3*30*0.77 =10.81um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6. Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity:6jig(rack)/tank x 1 tank
    3) Process time 10-15min


    五. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 40min ,where total jig(rack)/year:

    ( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)

    2) Design 50m²/jig(rack) . Where every tank is 100m²
    3)
    Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²


    2. Anodizing treatment weight:
    Monthly output : 360000m²÷350m²/T*0.9=925T≧900T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =4unit
    2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

    Colour Rectifier : 8000A =2unit


    六. Process Chat

    Discription for Un
    1DeDegreasing
    2RsRinsing
    3HW RsHot Water Rinsing
    4AEAlkaline Etching
    5NeNeutralization
    6AnAnodizing
    7ClColoring
    8SlSealing
    9MUMaterial Unloading
    10PcPacking


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