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2000T/M Aluminum Profile Anodizing Production Line For Window

Guangdong MEI-AL Technology Co., Ltd.
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    Buy cheap 2000T/M Aluminum Profile Anodizing Production Line For Window from wholesalers
     
    Buy cheap 2000T/M Aluminum Profile Anodizing Production Line For Window from wholesalers
    • Buy cheap 2000T/M Aluminum Profile Anodizing Production Line For Window from wholesalers

    2000T/M Aluminum Profile Anodizing Production Line For Window

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-2000T
    Price : RMB20,000,000-30,000,000/set
    Payment Terms : T/T
    Supply Ability : 1set/6 months
    Delivery Time : 180-200days
    • Product Details
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    2000T/M Aluminum Profile Anodizing Production Line For Window

    2000T/M Aluminum profile Anodizing Production Line for window

    一. Product description:

    1.Anodizing facilities are deploying intelligent workflow management platforms that automate the coordination of various production, quality, and maintenance processes, optimizing resource allocation, streamlining decision-making, and enhancing overall operational efficiency.

    2.Anodizing production lines are integrating additive manufacturing capabilities to produce custom-designed spare parts and components on-demand, reducing inventory costs, lead times, and the risk of production downtime due to part unavailability.

    3.Anodizing production lines are employing adaptive control systems that continuously monitor and adjust process parameters in real-time, based on feedback from in-line sensors and advanced analytics, to maintain optimal coating quality and consistency, even in the face of changing environmental conditions or material variations.

    二. Design Condition:

    1AlloyAluminium 6061 to 6063 or others
    2Anodizing film thinknessThe desired anodizing film thickness is 10-12µm (microns)
    3Average coverage areaThe average coverage area is 350m² per ton of aluminum profiles
    4Maximum aluminum profile length6500mm
    5Extrusion ratio2.5kg/m²
    6Working hour/m300d/m x 20h/d = 600h/m
    7Racking systemThree fixtures /rack
    8Racking operationManual
    9Equipment Usage Rate0.9
    10Power supplyAC 3phase 380v 50hz
    11Control PowerAC220V 50Hz
    12Water supply2kg/cm²·G
    13Hot steam6kg/cm²·G
    14Compressor air6kg/cm²·G

    四. Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 3 jig(rack)/tank x 6tanks = 18jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 30min
      (4) Unprocess time: 10min
      (5) Total time 30+10=40min

    (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6. Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity: 6jig(rack)/tank x 1 tank
    3) Process time 10-15min

    五.Process Tank

    1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
    2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
    3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
    4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 6 Tanks
    5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 3 Tanks
    6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

    六. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 40min ,where total jig(rack)/year:

    ( 3 rack x 6 tank x 60min/h) ÷40min x600 hour =16200jig(rack)

    2) Design 50m²/jig(rack) . Where every tank is 100m²
    3)
    Area treatment/year : 16200jig(rack)x 50m² /jig =810000m²


    2. Anodizing treatment weight:
    Monthly output : 810000m²÷350m²/T*0.9=2082T≧2000T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =6unit
    2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

    Colour Rectifier : 8000A =3 unit


    七. Process Chat

    Discription for Un
    1DeDegreasing
    2RsRinsing
    3HW RsHot Water Rinsing
    4AEAlkaline Etching
    5NeNeutralization
    6AnAnodizing
    7ClColoring
    8SlSealing
    9MUMaterial Unloading
    10PcPacking


    Quality 2000T/M Aluminum Profile Anodizing Production Line For Window for sale
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