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Integrated Control 850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line

Guangdong MEI-AL Technology Co., Ltd.
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    Buy cheap Integrated Control 850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line from wholesalers
     
    Buy cheap Integrated Control 850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line from wholesalers
    • Buy cheap Integrated Control 850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line from wholesalers

    Integrated Control 850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-850T
    Price : RMB8,500,000-10,500,000/set
    Payment Terms : T/T
    Supply Ability : 1set/6 months
    Delivery Time : 180-200days
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    Integrated Control 850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line

    850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line

    一. Product Description:

    1.Anodizing production lines may incorporate robotic systems or automated material handling equipment to automate the loading and unloading of parts, improving efficiency and reducing the risk of human error.

    2.Advanced anodizing lines feature inline measurement systems, such as eddy current or capacitance-based sensors, to continuously monitor the thickness of the anodized coating during the process, enabling real-time adjustments and process optimization.

    3. Anodizing production lines can be equipped with advanced control systems that automatically adjust critical process parameters, like current density, temperature, and solution concentrations, based on feedback from inline measurement systems and predefined control algorithms.

    二. Design Condition

    1. Alloy : Aluminium 6061 to 6063 or others
    2. Anodizing film thinkness:10~ 12µm micron
    3. Average coverage area: 350m²/T (ton)
    4. Max aluminium profile length:6500mm
    5. Extrusion ratio : 2.5kg/m²
    6. Working hour/m: 300d/m x 20h/d = 600h/m
    7. Racking system: Two fixtures /rack
    8. Racking operation : Manual
    9. Equipment Usage Rate: 0.9
    10. Power supply : AC 3phase 380v 50hz
    11. Control Power : AC220V 50Hz
    12. Water supply : 2kg/cm²·G
    13. Hot steam : 6kg/cm²·G
    14. Compressor air : 6kg/cm²·G

    三. Process Tank

    1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
    2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
    3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
    4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 3 Tanks
    5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tanks
    6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank

    四.Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 26min
      (4) Unprocess time: 7min
      (5) Total time 26+7=33min

    (6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6. Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity:6jig(rack)/tank x 1 tank
    3) Process time 10-15min


    五. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 33min ,where total jig(rack)/year:

    ( 2 rack x 3 tank x 60min/h) ÷33min x600 hour =6545jig(rack)

    2) Design 51.4m²/jig(rack) . Where every tank is 102.8m²
    3)
    Area treatment/year : 6545jig(rack)x 51.4m² /jig =336413m²


    2. Anodizing treatment weight:
    Monthly output : 336413m²÷350m²/T*0.9=865T≧850T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =3unit
    2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

    Colour Rectifier : 8000A =1 unit


    六. Process Chat

    Discription for Un

    1) De = Degreasing

    2) Rs = Rinsing, HW Rs = Hot Water Rinsing

    4) AE = Alkaline Etching

    5) Ne = Neutralization

    6) An = Anodizing

    7) Cl = Coloring

    8) Sl = Sealing

    9) MU = Material Unloading

    10) Pc = Packing



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