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MEI-AL 1500T / M Oxidation Production Line With Dvanced Materials And Coatings

Guangdong MEI-AL Technology Co., Ltd.
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    Buy cheap MEI-AL 1500T / M Oxidation Production Line With Dvanced Materials And Coatings from wholesalers
     
    Buy cheap MEI-AL 1500T / M Oxidation Production Line With Dvanced Materials And Coatings from wholesalers
    • Buy cheap MEI-AL 1500T / M Oxidation Production Line With Dvanced Materials And Coatings from wholesalers

    MEI-AL 1500T / M Oxidation Production Line With Dvanced Materials And Coatings

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-1500T
    Price : RMB12,000,000-16,000,000/set
    Payment Terms : T/T
    Supply Ability : 1500T/month
    Delivery Time : 180-200days
    • Product Details
    • Company Profile

    MEI-AL 1500T / M Oxidation Production Line With Dvanced Materials And Coatings

    MEI-AL 1500T / M Oxidation Production Line With dvanced Materials and Coatings


    一.Description

    1. Anodizing production lines often hold various certifications and accreditations, such as ISO 9001 for quality management, ISO 14001 for environmental management, or industry-specific certifications like NADCAP for aerospace and defense applications.

    2.Anodizing production lines may offer reverse engineering capabilities to analyze and replicate existing anodized parts or components.

    3.Anodizing production lines have access to analytical testing equipment and expertise to evaluate the properties and performance of anodized coatings.

    二. Design Condition

    1AlloyAluminium 6061 to 6063 or others
    2Anodizing film thinkness10~ 12µm micron
    3Average coverage area350m²/T (ton)
    4Max aluminium profile length6500mm
    5Extrusion ratio2.5kg/m²
    6Working hour/m300d/m x 20h/d = 600h/m
    7Racking systemThree fixtures /rack
    8Racking operationManual
    9Equipment Usage Rate0.9
    10Power supplyAC 3phase 380v 50hz
    11Control PowerAC220V 50Hz
    12Water supply2kg/cm²·G
    13Hot steam6kg/cm²·G
    14Compressor air6kg/cm²·G

    三.Process Tank

    1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
    2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
    3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
    4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 5 Tanks
    5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 3 Tanks
    6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

    四. Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 3 jig(rack)/tank x 5tanks = 15jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 30min
      (4) Unprocess time: 10min
      (5) Total time 30+10=40min

    (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6. Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity: 6jig(rack)/tank x 1 tank
    3) Process time 10-15min


    五. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 40min ,where total jig(rack)/year:

    ( 3 rack x 5 tank x 60min/h) ÷40min x600 hour =13500jig(rack)

    2) Design 50m²/jig(rack) . Where every tank is 100m²
    3)
    Area treatment/year : 13500jig(rack)x 50m² /jig =675000m²


    2. Anodizing treatment weight:
    Monthly output : 675000m²÷350m²/T*0.9=1735T≧1500T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =3unit
    2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

    Colour Rectifier : 8000A =3 unit


    MEI-AL 1500T / M Oxidation Production Line With Dvanced Materials And Coatings六. Process Chat


    Discription for Un
    1DeDegreasing
    2RsRinsing
    3HW RsHot Water Rinsing
    4AEAlkaline Etching
    5NeNeutralization
    6AnAnodizing
    7ClColoring
    8SlSealing
    9MUMaterial Unloading
    10PcPacking


    Quality MEI-AL 1500T / M Oxidation Production Line With Dvanced Materials And Coatings for sale
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