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Flexibility 550T/Month Automated Anodizing Line Horizontal

Guangdong MEI-AL Technology Co., Ltd.
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    Buy cheap Flexibility 550T/Month Automated Anodizing Line Horizontal from wholesalers
     
    Buy cheap Flexibility 550T/Month Automated Anodizing Line Horizontal from wholesalers
    • Buy cheap Flexibility 550T/Month Automated Anodizing Line Horizontal from wholesalers

    Flexibility 550T/Month Automated Anodizing Line Horizontal

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-550T
    Price : RMB5,500,000-7,500,000/set
    Payment Terms : T/T
    Supply Ability : 1set/6 months
    Delivery Time : 180-200days
    • Product Details
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    Flexibility 550T/Month Automated Anodizing Line Horizontal

    Flexibility 550T/Month Automated Anodizing Line Horizontal


    一.Description

    1.An automated anodizing production line often includes rack and fixture systems to hold the metal products during the anodizing process.

    2.Automation in an anodizing production line can include real-time process monitoring and feedback mechanisms.

    3.Automated anodizing production lines often incorporate energy-saving features.


    二. Design Condition

    1. Alloy : Aluminium 6061 to 6063 or others
    2. Anodizing film thinkness:10~ 12µm micron
    3. Average coverage area: 400m²/T (ton)
    4. Max aluminium profile length:6500mm
    5. Extrusion ratio : 2.5kg/m²
    6. Working hour/m: 300d/m x 20h/d = 600h/m
    7. Racking system: Three fixtures /rack
    8. Racking operation : Mamual
    9. Equipment Usage Rate: 0.9
    10. Power supply : AC 3phase 380v 50hz
    11. Control Power : AC220V 50Hz
    12. Water supply : 2kg/cm²·G
    13. Hot steam : 6kg/cm²·G
    14. Compressor air : 6kg/cm²·G

    三.Process Tank

    1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
    2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
    3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
    4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 3 Tanks
    5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tanks
    6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1 Tank

    四.Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 30min
      (4) Unprocess time: 8min
      (5) Total time 30+8=38min

    (6) Average anodizing layer : 0.36*0.77*1.3*30 =10.81um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6. Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity:6jig(rack)/tank x 1 tank
    3) Process time 10-15min


    五. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 38min ,where total jig(rack)/year:

    ( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)

    2) Design 44.3m²/jig(rack) . Where every tank is 88m²
    3)
    Area treatment/year : 5684jig(rack)x 44.3m² /jig =251801m²


    2. Anodizing treatment weight:
    Monthly output : 251801m²÷400m²/T*0.9=566T≧550T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =3unit
    2) Clouring tank: 100㎡/tank×80A/m²÷0.9 = 8888A/tank

    Colour Rectifier : 12000A =1 unit


    六. Process Chat

    Discription for Un

    1) De = Degreasing

    2) Rs = Rinsing, HW Rs = Hot Water Rinsing

    4) AE = Alkaline Etching

    5) Ne = Neutralization

    6) An = Anodizing

    7) Cl = Coloring

    8) Sl = Sealing

    9) MU = Material Unloading

    10) Pc = Packing



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