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Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile

Guangdong MEI-AL Technology Co., Ltd.
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    Buy cheap Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile from wholesalers
     
    Buy cheap Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile from wholesalers
    • Buy cheap Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile from wholesalers

    Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-3000T
    Price : RMB32,000,000-50,000,000/set
    Payment Terms : T/T
    Supply Ability : 1set/6 months
    Delivery Time : 180-200days
    • Product Details
    • Company Profile

    Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile

    Customization and Flexibility Automated Anodizing Line Aluminium Alloy Profile


    一.Description

    1.Anodizing production lines can accommodate different variations of the anodizing process to achieve specific results.

    2.Anodizing production lines often incorporate systems to control the thickness of the anodized layer on the metal objects.

    3.Some anodizing production lines are capable of performing Type III hard anodizing, also known as sulfuric acid hard anodizing or hardcoat anodizing.


    二.Feature

    1.Modern anodizing production lines often incorporate automation and advanced control systems to enhance efficiency and consistency.

    2.The design of racks and fixturing used in the production line is crucial for optimal anodizing results.

    3.Anodizing production lines can consume significant amounts of electricity, especially during the anodizing process.


    三. Design Condition

    1AlloyAluminium 6061 to 6063 or others
    2Anodizing film thinkness9~ 12µm micron
    3Average coverage area350m²/T (ton)
    4Max aluminium profile length6500mm
    5Extrusion ratio2.5kg/m²
    6Working hour/m300d/m x 20h/d = 600h/m
    7Racking systemThree fixtures /rack
    8Racking operationMamual
    9Equipment Usage Rate0.9
    10Power supplyAC 3phase 380v 50hz
    11Control PowerAC220V 50Hz
    12Water supply2kg/cm²·G
    13Hot steam6kg/cm²·G
    14Compressor air6kg/cm²·G

    四.Process Tank

    1Degreasing 【Free sulfuric acid 180±30 g/l】1 Tank
    2Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】2 Tanks
    3NeutralizationFree sulfuric acid180±20g/l】1 Tank
    4Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】

    8 Tanks

    5Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】

    3 Tanks

    6Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】

    3 Tank

    五.Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 26min
      (4) Unprocess time: 7min
      (5) Total time 26+7=33min

    (6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity: 3 jig(rack)/tank x 1tanks = 3jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6. Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity:6jig(rack)/tank x 1 tank
    3) Process time 10-15min


    六. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 33min ,where total jig(rack)/year:

    ( 3 rack x 8 tank x 60min/h) ÷33min x600 hour =26181jig(rack)

    2) Design 50m²/jig(rack) . Where every tank is 100m²
    3) Area treatment/year :
    26181jig(rack)x 50m² /jig =1309050m²


    2. Anodizing treatment weight:
    Monthly output : 1309050m²÷350m²/T*0.9=3366T≧3000T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =3unit
    2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

    Colour Rectifier : 8000A =3 unit

    Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile七. Process Chat

    Discription for Un

    1) De = Degreasing

    2) Rs = Rinsing, HW Rs = Hot Water Rinsing

    4) AE = Alkaline Etching

    5) Ne = Neutralization

    6) An = Anodizing

    7) Cl = Coloring

    8) Sl = Sealing

    9) MU = Material Unloading

    10) Pc = Packing



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