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3000T / M Semiautomatic Anodizing Production Line 8-12µm

Guangdong MEI-AL Technology Co., Ltd.
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    Buy cheap 3000T / M Semiautomatic Anodizing Production Line 8-12µm from wholesalers
     
    Buy cheap 3000T / M Semiautomatic Anodizing Production Line 8-12µm from wholesalers
    • Buy cheap 3000T / M Semiautomatic Anodizing Production Line 8-12µm from wholesalers
    • Buy cheap 3000T / M Semiautomatic Anodizing Production Line 8-12µm from wholesalers

    3000T / M Semiautomatic Anodizing Production Line 8-12µm

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-3000T
    Price : RMB30,000,000-50,000,000/set
    Payment Terms : T/T
    Supply Ability : 1set/6 months
    Delivery Time : 180-200days
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    3000T / M Semiautomatic Anodizing Production Line 8-12µm

    3000T / M Semiautomatic Anodizing Production Line 8-12µm


    一. Description

    An anodizing production line is a specialized manufacturing system designed for the process of anodizing metal objects, typically aluminum. The purpose of an anodizing production line is to enhance the surface properties of these objects by creating a durable and corrosion-resistant oxide layer on their surfaces.

    二.Feature

    1.Before anodizing, the metal parts need to go through a pre-treatment process.

    2.The anodizing tanks are the central part of the production line. They contain an electrolyte solution, typically sulfuric acid, which acts as an electrolyte.

    3.An anodizing production line is equipped with control systems to monitor and regulate various parameters during the process.


    三.Design Condition

    1AlloyAluminium 6061 to 6063 or others
    2Anodizing film thinkness9~ 12µm micron
    3Average coverage area350m²/T (ton)
    4Max aluminium profile length6500mm
    5Extrusion ratio2.5kg/m²
    6Working hour/m300d/m x 20h/d = 600h/m
    7Racking systemThree fixtures /rack
    8Racking operationMamual
    9Equipment Usage Rate0.9
    10Power supplyAC 3phase 380v 50hz
    11Control PowerAC220V 50Hz
    12Water supply2kg/cm²·G
    13Hot steam6kg/cm²·G
    14Compressor air6kg/cm²·G

    三. Process Tank

    1Degreasing 【Free sulfuric acid 180±30 g/l】1 Tank
    2Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】2 Tanks
    3Neutralization 【Free sulfuric acid180±20g/l】1 Tank
    4Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】8 Tanks
    5Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】3Tanks
    6Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】3 Tanks

    四.Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 26min
      (4) Unprocess time: 7min
      (5) Total time 26+7=33min

    (6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6.Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity:6jig(rack)/tank x 1 tank
    3) Process time 10-15min


    五. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 33min ,where total jig(rack)/year:

    ( 3 rack x 8 tank x 60min/h) ÷33min x600 hour =26181jig(rack)

    2) Design 50m²/jig(rack) . Where every tank is 100m²
    3) Area treatment/year :
    26181jig(rack)x 50m² /jig =1309050m²


    2. Anodizing treatment weight:
    Monthly output : 1309050m²÷350m²/T*0.9=3366T≧3000T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =3unit
    2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

    Colour Rectifier : 8000A =3 unit


    六.Process Chat

    Discription for Un
    1DeDegreasing
    2RsRinsing
    3HW RsHot Water Rinsing
    4AEAlkaline Etching
    5NeNeutralization
    6AnAnodizing
    7ClColoring
    8SlSealing
    9MUMaterial Unloading
    10PcPacking


    Quality 3000T / M Semiautomatic Anodizing Production Line 8-12µm for sale
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