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Horizontal Manual Anodizing Production Line 750 Tons Per Month

Guangdong MEI-AL Technology Co., Ltd.
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    Buy cheap Horizontal Manual Anodizing Production Line 750 Tons Per Month from wholesalers
     
    Buy cheap Horizontal Manual Anodizing Production Line 750 Tons Per Month from wholesalers
    • Buy cheap Horizontal Manual Anodizing Production Line 750 Tons Per Month from wholesalers

    Horizontal Manual Anodizing Production Line 750 Tons Per Month

    Ask Lasest Price
    Brand Name : MEI-AL
    Model Number : APL-750T
    Price : RMB7,500,000-9,500,000/set
    Payment Terms : T/T
    Supply Ability : 1set/6 months
    Delivery Time : 180-200days
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    Horizontal Manual Anodizing Production Line 750 Tons Per Month

    750 tons per month Horizontal Manual Anodizing Production Line


    一. Equipment Name:

    1NameControl Horizontal Anodiding line
    2Output750 tons per month
    3Model TypeHorizontal U mode
    4OperationSemiautomatic or Automatic
    5Racking methodManual racking system

    二. Design Condition

    1. Alloy : Aluminium 6061 to 6063 or others
    2. Anodizing film thinkness:10~ 12µm micron
    3. Average coverage area: 350m²/T (ton)
    4. Max aluminium profile length:6500mm
    5. Extrusion ratio : 2.5kg/m²
    6. Working hour/m: 300d/m x 20h/d = 600h/m
    7. Racking system: Two fixtures /rack
    8. Racking operation : Manual
    9. Equipment Usage Rate: 0.9
    10. Power supply : AC 3phase 380v 50hz
    11. Control Power : AC220V 50Hz
    12. Water supply : 2kg/cm²·G
    13. Hot steam : 6kg/cm²·G
    14. Compressor air : 6kg/cm²·G

    三.Process Tank

    1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
    2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
    3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
    4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 3 Tanks
    5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 1 Tanks
    6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 1Tank

    四.Treatment Process:

    1. Degreasing
      (1) 6jig(rack)/ tank x 1 tank
      =6jig(rack)
      (2) treatment time: 2-5min
    2. Alkaline Etching
      (1) 6jig(rack) / tank x 2 tank
      =12jig(rack)
      (2) treatment time: 3-15min
    3. Neutralization
      (1) 6jig(rack) / tank x 1 tank
      =6jig(rack)
      (2) treatment time: 1-5min
    4. Anodizing
      (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
      (2) Current density: 130A/m²
      (3) Process time: 30min
      (4) Unprocess time: 10min
      (5) Total time 30+10=40min

    (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

    1. Colour 1

    1) Clour process: Mix Salts

    2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

    3) Current density: 70A

    4) Process time: 2-8min


    6. Sealing
    1) Sealing menthod: Sealing at Medium or Normal Temperature
    2)
    Quantity: 6jig(rack)/tank x 1 tank
    3) Process time 10-15min


    五. Design Parameter and Setting

    1. Anodizing treatment area:
    1) Each anodizing process tank need 40min ,where total jig(rack)/year:

    ( 2 rack x 3 tank x 60min/h) ÷40min x600 hour =5400jig(rack)

    2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
    3)
    Area treatment/year : 5400jig(rack)x 57.1m² /jig =308340m²


    2. Anodizing treatment weight:
    Monthly output : 308340m²÷350m²/T*0.9=792T≧750T


    3. Power consumption:
    1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

    Power Rectifier : 15000A =3unit
    2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

    Colour Rectifier : 8000A =1 unit


    六. Process Chat

    Discription for Un

    1) De = Degreasing

    2) Rs = Rinsing, HW Rs = Hot Water Rinsing

    4) AE = Alkaline Etching

    5) Ne = Neutralization

    6) An = Anodizing

    7) Cl = Coloring

    8) Sl = Sealing

    9) MU = Material Unloading

    10) Pc = Packing



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